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Classic Beauty with a Powerful Punch: Kawasaki Z1 Custom

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 9 min read

JB-POWER's Z1 [900SUPER4]

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However, with JB-POWER's Z1 custom, it does not only compare to the modern bikes, but in many ways it completely surpasses them. We bring you a complete custom machine "Kawasaki Z1" by JB-POWER.

Engine

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The main attraction is undeniably the engine characteristics. The original 903cc engine was scaled up from 66mm to 1,197cc with a larger bore diameter of 76mm, and the pistons and cylinder liners were modified to make it a virtually new engine. Everything from the valves to the camshafts and even the crankshaft was modified and adjusted to reflect the latest know-how. The crakshaft was overhauled, bearing replaced, centered, pin welded, connecting rod weight matched, weight grinding completed.
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JB-POWER selected this rubber band oil cooler which has excellent performance and a beautiful design. In the early 80's Superbike racing era when the oil cooler was installed and run, rubber bands were used to secure the core. This was because other methods had durability problems and had unstable elements such as cracks from vibration. Of course, the rubber band itself deteriorates and must be replaced periodically.

Intake & Exhaust

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JB-POWER KEIHIN FCR carburetor φ35 advanced pre-setting is performed based on data accumulated from many riding tests on both track and street. A bearing is used in the throttle actuator to achieve a significantly lighter operating feel. Inheriting the traditional high-efficiency venturi, overflow loss is reduced, enables increased power at high rpm and the diaphragm type acceleration pump enables powerful acceleration.
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A Titanium hand-bent full exhaust, ultra-thin titanium with a thickness of only 0.7 mm has resulted in a lightweight product with outstanding performance, beauty, and sound quality.

Chassis

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The wheels are made of magnesium, which is about two-thirds the weight of aluminum, and boasts high strength. The rim section is warm-rolled forged by spinning, and then finished by machining them on a high-performance NC machine tool.
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High manufacturing technology that produces "ultra-lightweight," "ultra-rigid," and "ultra-precise" products has resulted in a higher grade of perfection. Both front forks and rear suspension are set up with exclusive specifications.
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It is an aluminum swingarm, made of a specially manufactured eye shaped aluminum tube, which looks simple, but is light and strong. The chain adjuster is eccentric and a drive chain box is provided to prevent oil splash. For the rear suspension, JB-POWER used JB-POWER KYB rear shock absorber then the overall length has been reduced from 390mm to 355mm.
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For the front forks, the type adapted to the Z1000J is used and the overall length is increased from 805mm to 815mm.

Bodyworks

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A beautiful low type step with hard anodized finish. Features a retractable step to leave it in its natural state.
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A handelbar with high tensile steel, classic vehicles from Z series to ZEPHYR and others are set to be in a "natural position".

Gallery

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Specifications

Part Details
Engine JB-POWER Special Tuned Engine Displacement (1,197cc) / Compression Ratio (11.0:1)
Sandblasted (glass bead finish)
JB-POWER Aluminum Forged Piston Kit φ76
JB-POWER Cylinder Liner
Liner Replacement Boring
Crankcase UP Side Boring
JB-POWER Big Valve & Reinforced Valve Spring Kit
JB-POWER Special Porting
YOSHIMURA Camshaft ST-L2
JB-POWER FCC Reinforced Clutch Kit
JB-POWER Special Overhaul (bearing replacement, centering, pin welding, connecting rod weight adjustment, weight grinding)
JB-POWER High Tension Bolt M8
JB-POWER Compact Auto Cam Chain Tensioner
JB-POWER Kick Shaft Cover
JB-POWER Aluminum Cut-out Engine Mounting Set
Carb / Intake JB-POWER KEIHIN FCR carburetor φ35, anodized aluminum
JB-POWER Aluminum Cut-out Air Funnel With Net
JB-POWER Aluminum Oil Catch Tank
JB-POWER Machined Aluminum intake manifold spacer
Exhaust JB-POWER Titanium hand-bent collective exhaust (4into1,titanium silencer spec.)
Frame JB-POWER Special Frame Reinforcement (Laydown process, Powder coating)
JB-POWER Aluminium Swingarm(with chain cover)
JB-POWER Stand Hook
JB-POWER Hollow Chromoly Pivot Shaft with Nut
JB-POWER Hollow Chromoly Shaft
JB-POWER Hollow Chromoly Shaft Fastening Nut
Brake JB-POWER Cast Iron Floating Disc
JB-POWER Radial Mount Brake Caliper
JB-POWER Aluminum Cut-out Radial Caliper Bracket Set for O38
AP Racing Brake Master Cylinder (CP3125-2)
JB-POWER Aluminum Cut-out Side Mirror Holder
JB-POWER GOODRIDGE Brake Hose Kit
JB-POWER Rear Floating Kit
Wheels JB-POWER MAGTAN JB1 3.00-18,4.00-18 Gold 530-38
Suspension JB-POWER KYB Φ38 Special Front Fork
JB-POWER Hollow Chromoly Shaft φ17
JB-POWER KYB Rear Shock Absorber (355mm in length)
Steps JB-POWER Riding Rearset Low Type
Handle / Steering JB-POWER Fork Bridge
JB-POWER Meter Bracket
JB-POWER Machined Aluminum Headlight Bracket for 38φ
JB-POWER Pipe Handlebar
Oil Cooler JB-POWER Oil Cooler Kit(16 stages)
Seat Reupholstery (including uncoated/dimpled)

About JB POWER (BITO R&D)

JB POWER is a really famous shop which deals with carburetor. The carburetor of JB POWER can be installed as it is because it is sold as being all set.

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JB POWER (BITO R&D) brand page

Hakuyo
Hakuyo

editor

Hakuyo

A foreigner who rides in Japan, Japanese call this "Gaijin Rider". Third year in the Webike global team. He feels and shares the real bike life in Japan then presents you how interesting Japanese customs are.